Technology is still in its early days. When can I live in a house with 3D printing?

The picture shows the world’s first 3D printed concrete bridge in the Netherlands. Image source: Scientific American monthly magazine official website

The picture shows the future blueprint of 3D printed buildings. Image source: Mega.online

Rendering of the world’s first 3D printing school in Madagascar. Image source: World Economic Forum official website
Today viewpoint
Bridges are common in Holland, which is famous for its canals. But there are four bridges that are particularly strange: each one is 26 feet long, and they are all made of concrete by a large 3D printer. The bridge built in this way is the first in the world, and it was born on October 17th, 2017 in the southern Dutch town of Gemert.
From the desktop to the construction site, 3D printing, as a part of the technological revolution, has achieved the goal of extruding plastics and other materials into solid objects. Since 2017, several companies in the United States, Europe and Asia have "printed" bus stops, bus shelters and conference hall partitions, and even entire houses.
In the future, the application of 3D printing is not limited to the construction industry. In the fields of education, disaster relief and medical care, the concept of technology benefiting mankind will be fully reflected in 3D printing.
3D printing, the "all-rounder" of the construction industry
3D building printers work much like inkjet printers in home offices, except that they spit out concrete instead of ink.
The nozzle runs back and forth on the track, and the extrusion mode is controlled by the computer, so that an inch thick layer of concrete (or steel, or other materials) can be accurately laid where needed. When the slowly moving nozzle reaches the end of its path (up to 100 feet), this layer is usually hardened, just enough to put another layer on top of the first layer. Layer after layer, a wall needed by the family was built. Through accurate deposition patterns, nozzles can also leave space for windows, doors, utility pipes and other designs and structures.
Scientific American reported that one of the most obvious advantages of 3D printing architecture is its high speed. It takes about 24 hours to print a 500-square-foot single-story house.
Jason Ballard, co-founder and CEO of ICON, a company in Texas, USA, said: "When building a house, 3D printers will consider its structure, insulation, wallboard, internal and external surface treatment and piping system." In general, "it usually takes 20 people representing five or six different industries to work for several days".
In addition, 3D printed buildings also reduce waste.
It is reported that a typical residential construction site will produce about 4 tons of garbage. Because the concrete used in conventional floor construction is uniformly applied, it will be wasted by about half whether it needs structural support in a specific area or not. This is particularly damaging to the environment, because cement, as the main component of concrete, accounts for about 7% of our carbon dioxide emissions. In contrast, 3D printers can change the thickness of the structure very accurately, and only use concrete where it is really needed. This process is called topology optimization.
Digitization of the printed structure is another advantage of 3D printing. This means that the design presented on the computer can be directly converted into the instructions of the printer. This eliminates the need to convert the design into drawings, thus reducing unnecessary mistakes and troubles, thus saving costs and reducing delays.
Digitalization has an additional benefit, that is, it eliminates the obstacles to design creativity. Architects can provide customized or semi-customized designs at a lower cost without bothering to train others to implement the plan.
"The printer doesn’t care what design you come up with." Theo Salete, a structural engineer at Eindhoven University of Technology in the Netherlands, said that he was a pioneer in printing architecture and built the Amsterdam Bridge in the Netherlands. "It won’t charge you more for your originality.".
Technology is still in its early stages.
Of course, Scientific American reported that the technology of 3D printing building is still in the early stage. To expand the scale of 3D printing building, more work needs to be done in technology and supervision. For the former, practitioners have not found an effective method to reinforce concrete from the printing press. In traditional buildings, this is done by laying steel bars.
Salete believes that the biggest vision for 3D printing architecture is to have new concrete formula or new extrudable materials in the future, which are strong enough without steel bars. For example, epoxy resin is a potential candidate. It is a polymer that is currently used to make adhesives and coatings in buildings.
Guidelines and construction procedure rules for quality inspection of 3D printed houses also need to be finalized. Salete warned that if inexperienced and careless builders come into contact with printers, their buildings may be in danger of collapse.
Nowadays, 3D printing architecture is an "insignificant event", which is low-key and low-cost.
For example, ICON printed a house in Austin, Texas, USA, which was designed for families and cost $10,000. Then, the company also plans to bring a printer to Latin America and build 50 low-cost houses there.
At the same time, Salete is about to start building a 90-foot-high bridge in Amsterdam, and will also cooperate with others to build several houses in the Netherlands.
Scientific American reported that although this technology is still in its early stage, commercial 3D printing construction machines may fundamentally change the construction industry in the next decade. Experts believe that they can shorten the construction time by half, reduce the cost by as much as one third, and provide more environmentally friendly and sturdy designs, as well as more customization space.
According to the data of Polaris Market Research Company, with the development of this technology, it is estimated that by 2026, the global 3D printing construction market will expand from 4.6 million US dollars in 2019 to 14.9 billion US dollars.
Education, disaster relief and medical care … … 3D printing can be expected in the future.
Official website, the World Economic Forum, reported on February 19th that Think Huts, a non-profit organization, cooperated with Studio Mortazavi, an architectural design company, to establish the world’s first 3D printing school on the campus of Fianarantsoa University.
Through the 3D printing school solution, more children are provided with educational opportunities, which solves the problem of insufficient investment in physical infrastructure.
The benefits of science and technology are reflected in the 3D printing technology. In addition to the construction industry, it is reported that 3D printers will be increasingly used in all walks of life, from the production of consumer goods such as sunglasses to industrial products such as auto parts. In the education industry, 3D modeling can be used to bring educational ideas into life and help children develop practical skills, such as programming.
In Mexico, 3D printing has built a 46-square-meter house in Tabasco State, including kitchen, living room, bathroom and two bedrooms, which will be open to some of the poorest families in the state.
This technology has also proved to be crucial in disaster relief. According to the British "Guardian" report, when an earthquake struck Nepal in 2015, as part of the rescue work, a 3D printer installed on Land Rover was used to help repair Nepal’s water pipes.
In addition, 3D printing has also been successfully applied in the medical field. In Italy, when a hospital in Lombardy, the hardest hit area of COVID-19, was in short supply, the startup Issinova printed 3D ventilator valves for COVID-19 patients.





